|
Freeze drying, as compared to other drying processes such as
spray drying, or air drying, is used on our sprout products because
it is better at retaining the characteristics of the raw food. It is
well known that the process retains more flavor components and
results in reconstituted textures that most closely approximate the
un-dried material. In effect, freeze drying is the least damaging of
the drying processes available to food processors. It is not used
more extensively simply because its cost is much higher than other
processes.
The ability to minimize damage to food attributes and components
during drying is the reason for claims that the process is also less
damaging to enzyme activity. That is, more enzymes will be
active (still able to catalyze chemical reactions) in a freeze dried
food than in the same raw material dried in another manner. In fact,
the results are so marked that many vegetables dried for commercial
use as ingredients in dry soup mixes or army field rations are first
put through a blanching treatment to inactivate enzymes that would
survive the drying process - for most of the food industry, extreme
shelf life is much more important than retention of nutritive
properties.
A clear example would be to consider that freeze drying is the
method of choice in the lab for preserving protein activity, or even
entire organisms, in a dry sample. Freeze drying is the only good
way to get a product with a reasonable shelf life that can still be
said to be alive.
Freeze drying's ability to better maintain the nutritional
properties of foods is documented in many studies. A comparison of
drying methods shows why:
 |
Proteins can be denatured by high temperature, oxidation, or
by reactions with other cell components, often other proteins.
|
 |
Freeze drying occurs in an oxygen-free vacuum at very low
temperatures (-20F). And since the product being dried is in a
frozen state, there is little mobility at the molecular level -
and if molecules can't move, they can't react with each other
either. |
 |
Spray drying or air drying, on the other hand, is done in
normal atmospheres at much higher temperatures; and since
moisture in the product is in a liquid phase, denaturing
reactions are free to occur. In general, if a denaturing
reaction can occur, higher temperatures and more mobility will
make it happen faster and more often. |
Dynamic Nutraceuticals' goal of producing a dry, shelf-stable
food that is as close as possible to the raw sprout could not be
achieved by any other drying method. |